單工位數控開料機與雙工位數控開料機相比的優劣勢！！
發布時間： 2021-06-01 10:14:57 瀏覽次數：31次 作者：濟南云雕數控開料機
雙(shuang)工(gong)(gong)(gong)(gong)位(wei)(wei)數(shu)控開(kai)(kai)料機(ji)(ji)(ji)(ji)指機(ji)(ji)(ji)(ji)器(qi)的(de)工(gong)(gong)(gong)(gong)作(zuo)臺(tai)有(you)兩(liang)個(ge)，單(dan)工(gong)(gong)(gong)(gong)位(wei)(wei)自(zi)然(ran)就(jiu)是(shi)一(yi)(yi)(yi)(yi)個(ge)工(gong)(gong)(gong)(gong)作(zuo)臺(tai)，同(tong)種機(ji)(ji)(ji)(ji)型的(de)數(shu)控開(kai)(kai)料機(ji)(ji)(ji)(ji)都(dou)可(ke)有(you)單(dan)工(gong)(gong)(gong)(gong)位(wei)(wei)和雙(shuang)工(gong)(gong)(gong)(gong)位(wei)(wei)，不論(lun)是(shi)雙(shuang)工(gong)(gong)(gong)(gong)位(wei)(wei)開(kai)(kai)料機(ji)(ji)(ji)(ji)還(huan)是(shi)單(dan)工(gong)(gong)(gong)(gong)位(wei)(wei)開(kai)(kai)料機(ji)(ji)(ji)(ji)的(de)橫梁只有(you)一(yi)(yi)(yi)(yi)個(ge)，機(ji)(ji)(ji)(ji)頭部分也(ye)只有(you)一(yi)(yi)(yi)(yi)個(ge)，所(suo)以(yi)加(jia)工(gong)(gong)(gong)(gong)一(yi)(yi)(yi)(yi)張板的(de)速度都(dou)是(shi)一(yi)(yi)(yi)(yi)樣(yang)的(de)，但(dan)是(shi)雙(shuang)工(gong)(gong)(gong)(gong)位(wei)(wei)有(you)兩(liang)個(ge)工(gong)(gong)(gong)(gong)作(zuo)臺(tai)，機(ji)(ji)(ji)(ji)器(qi)在一(yi)(yi)(yi)(yi)個(ge)工(gong)(gong)(gong)(gong)作(zuo)臺(tai)加(jia)工(gong)(gong)(gong)(gong)的(de)時候(hou)，人工(gong)(gong)(gong)(gong)可(ke)以(yi)拾揀另一(yi)(yi)(yi)(yi)個(ge)工(gong)(gong)(gong)(gong)作(zuo)臺(tai)的(de)板件并為(wei)下(xia)次(ci)加(jia)工(gong)(gong)(gong)(gong)上料，而單(dan)工(gong)(gong)(gong)(gong)位(wei)(wei)的(de)數(shu)控開(kai)(kai)料機(ji)(ji)(ji)(ji)機(ji)(ji)(ji)(ji)器(qi)在加(jia)工(gong)(gong)(gong)(gong)的(de)時候(hou)沒辦(ban)法(fa)為(wei)下(xia)一(yi)(yi)(yi)(yi)次(ci)加(jia)工(gong)(gong)(gong)(gong)做任何(he)準備。
雙(shuang)工(gong)位開料(liao)機和單工(gong)位開料(liao)機在加工(gong)效率方(fang)面的對比：
分兩種情況：一種是開料(liao)機(ji)搭配側孔機(ji)，一種是開料(liao)機(ji)搭配六面(mian)鉆。
如果是開料(liao)(liao)機(ji)搭配側(ce)孔機(ji)，雙工(gong)(gong)(gong)(gong)位(wei)(wei)由于(yu)有(you)兩個(ge)工(gong)(gong)(gong)(gong)作臺(tai)，機(ji)器再加工(gong)(gong)(gong)(gong)完(wan)一(yi)個(ge)工(gong)(gong)(gong)(gong)作臺(tai)的(de)(de)板(ban)件(jian)(jian)時(shi)，可直接選擇(ze)加工(gong)(gong)(gong)(gong)另一(yi)個(ge)工(gong)(gong)(gong)(gong)作臺(tai)已經上好料(liao)(liao)的(de)(de)板(ban)件(jian)(jian)，而單工(gong)(gong)(gong)(gong)位(wei)(wei)開料(liao)(liao)機(ji)必須是加工(gong)(gong)(gong)(gong)完(wan)工(gong)(gong)(gong)(gong)作臺(tai)上的(de)(de)板(ban)件(jian)(jian)，然后(hou)清理(li)臺(tai)面(mian)，再接上料(liao)(liao)加工(gong)(gong)(gong)(gong)下一(yi)張板(ban)，這(zhe)樣(yang)效(xiao)(xiao)率(lv)肯定沒有(you)雙工(gong)(gong)(gong)(gong)位(wei)(wei)效(xiao)(xiao)率(lv)高。此種情況雙工(gong)(gong)(gong)(gong)位(wei)(wei)開料(liao)(liao)機(ji)比(bi)單工(gong)(gong)(gong)(gong)位(wei)(wei)開料(liao)(liao)機(ji)一(yi)天(tian)能提高30%-50%的(de)(de)生(sheng)產效(xiao)(xiao)率(lv)。
如果是開料機搭配六面鉆，開料機搭配六面鉆生產的時候，開料機只需要將板件切割好即可，后續的打孔拉槽都是六面鉆一次定位全部解決。那么這時候雙工位開料機和單工位開料都是用來切割，切割一張板的時間基本在三分鐘左右。雙工位開料機在加工完一個臺面的板件時即可對另一個臺面的板件進行加工，但是當兩個臺面的板件都加工完了，第一個臺面上的板件可能還未清理完成（需要對板件進行貼標，拾揀，然后清理臺面，在上料定位），人工就跟不上機器的生產效率，配六面鉆加工產量的增幅約在30%左右。而單工位開料機搭配六面鉆生產的時候，開料機一般都加配了自動上下料功能，機器加工完一張板，在下料的同時機器自動清理臺面并上料定位加工（雙工位不能實現自動上料），這樣機器就實現了不間斷工作，加工產量增幅可達120%左右。例如四工序開料機配側孔機每天8小時產量在50張板左右，雙工位四工序開料機配側孔機每天8小時的產量在60~75張板左右。自動上下料四工序開料機配六面鉆每天8小時產量可達105張板左右，雙工位四工序開料機配六面鉆每天8小時的產量在95張左右。
雙(shuang)工位開(kai)料機和單工位開(kai)料機在機器穩定(ding)性方面的對比：
一方面(mian)，由(you)于雙(shuang)工(gong)位開(kai)(kai)料機(ji)的床身(shen)(shen)(shen)長(chang)(chang)(chang)度在6米左(zuo)右，單工(gong)位開(kai)(kai)料機(ji)的床身(shen)(shen)(shen)長(chang)(chang)(chang)度在3.4米左(zuo)右，床身(shen)(shen)(shen)越(yue)長(chang)(chang)(chang)，機(ji)器床身(shen)(shen)(shen)后續的變形量也就(jiu)(jiu)越(yue)大(da)，精度就(jiu)(jiu)越(yue)差(cha)，配件就(jiu)(jiu)容易(yi)出問題，維(wei)護成本就(jiu)(jiu)越(yue)高。另一方面(mian)，由(you)于導(dao)軌整(zheng)根(gen)長(chang)(chang)(chang)度沒(mei)有(you)超過(guo)6米的，所以雙(shuang)工(gong)位的數控開(kai)(kai)料機(ji)，Y向導(dao)軌全(quan)部都是拼接使用，這(zhe)樣就(jiu)(jiu)會有(you)拼接誤(wu)差(cha)，對機(ji)器的加工(gong)精度影響就(jiu)(jiu)比較大(da)。穩定性方面(mian)單工(gong)位開(kai)(kai)料機(ji)要比雙(shuang)工(gong)位數控開(kai)(kai)料機(ji)穩定的很多。
注（以上(shang)所說(shuo)皆是在床身鋼材厚度一樣，失效處(chu)理(li)方式一樣，導軌品牌型號(hao)一樣的前提下(xia)對比的）。
雙工位開(kai)料機和單工位開(kai)料機在勞動成(cheng)本方面的對比：
雙工(gong)(gong)位數控開料機(ji)(ji)不論(lun)是(shi)搭(da)配側孔機(ji)(ji)使(shi)用還(huan)是(shi)六(liu)面(mian)鉆(zhan)使(shi)用，基本(ben)上都需要兩個(ge)工(gong)(gong)人才(cai)能完成(cheng)開料機(ji)(ji)的(de)生(sheng)產工(gong)(gong)作(zuo)，而單工(gong)(gong)位開料機(ji)(ji)如果搭(da)配六(liu)面(mian)鉆(zhan)使(shi)用，一個(ge)工(gong)(gong)人即(ji)可(ke)完成(cheng)開料機(ji)(ji)的(de)生(sheng)產工(gong)(gong)作(zuo)。
雙工位開料機(ji)和單工位開料機(ji)在機(ji)器價格方面(mian)的對(dui)比：
雙工位(wei)的(de)開(kai)料機比單工的(de)開(kai)料多一(yi)個工作臺的(de)價(jia)格(ge)，一(yi)般在1~2.5萬左右。如果單工位(wei)開(kai)料機加自(zi)動上(shang)下價(jia)格(ge)在3~4萬左右。
雙工位開(kai)料機和(he)單(dan)工位開(kai)料機在機器升(sheng)級方面的對比：
雙工(gong)位(wei)開(kai)料機不能(neng)在(zai)升級了。單工(gong)位(wei)數控開(kai)料機可(ke)升級到帶(dai)自(zi)動上(shang)下料功能(neng)，然后(hou)在(zai)升級到帶(dai)自(zi)動貼標功能(neng)，后(hou)續還可(ke)以搭配進高端(duan)的制家(jia)具工(gong)業“4.0”生產連線中。
雙工位數控開料機和單工位數控開料機基本上就這么幾處不一樣，可以根據自己的資金預算和發展規劃來確定買單工位開料機還是雙工位開料機。
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更多數控開料機設備知識，歡迎關注濟南云雕數控開料機設備廠家；//obkbb.cn